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ISOICO Bulletin

 

Oil & Gas

General

Design & Engineering

Fabrication Facilities

Projects & References

QA & QC Policy

Current Projects & Bids

R&D Policy & Projects


General
 

Iran as an Oil and Gas rich country, presently ranks fifth in the world in terms of proven oil reserves. Based on the latest estimations, released in 2001, it holds 96.4 billion barrels of oil.

The country also has an estimated 26 trillion cubic meters of natural gas reserves - the second largest in the world after Russia.

The Oil and Gas Section investment has raised to USD10 billion annually during past years and to achieve the development goals, government is about to call for further local and international tenders during the third five years development program.

This development program gives company the opportunity to attend for several oil and gas development upcoming project tenders.

Since ISOICO has found itself capable to obtain a considerable market share of the Oil and Gas development projects, the “Oil and Gas Group” was established and merged in 2000 to achieve to the aimed potential market share goal.

Design & Engineering

Utilizing most advanced and latest updated version database and engineering software distinguishes us as one of the most capable companies offering Oil and Gas design and engineering services.

 

Engineering Services include:

1. Detail Design of offshore Jackets and Platforms.

2. Detail Design of Quay wall, Skid way for heavy loading.

3. Construction and field engineering

4. Engineering procurement of material, equipment and expediting.

 

All engineering disciplines at ISOICO, utilize software systems. The reputation employed is largely dependent upon the type of analysis undertaken. Many of packages available in-house are proprietary applications for which full support licenses are held, and these are complemented by a number of in-house applications. Each discipline is listed below with a brief description of its key software tools:

SACS SUITE

The SACS (Structural Analysis Computer System) Suite from Engineering Dynamics Inc. (EDI) consists of a number of compatible structural analysis programs which are interfaced to each other to permit the output of one program to be the input to another. The programs comprise structural data generators such as geometry, member dimensions, material properties and environmental conditions. The solution programs perform element analysis of internal forces on which post processing programs assess structural performance, code checks and plot geometry, drawings and bills of material.

 

ANSYS

ANSYS software solves for the combined effects of multiple forces, accurately modeling combined behaviors resulting from "multi-phases" interactions. The software also features advanced non-linear material simulation.

PDMS                      

This Software  is  a  complete  solution  for  piping  with  about  30  years  experience. It  covers all  required  components  and  powerful  tools  for  piping  engineers  so  catalog  defining, SIT  MODELLING, PIPING MATERIALS ,STEEL STRUCTURAL  MODELLING, M.T.O,CLASHING, EQUIPMENT LIBRARY  etc. It  works  on LAN NETWORK and  has main Modules Including, Catalog Define, Piping  Materials and Design.             

1. PIPING

2. EQUIPMENT & VESSEL

3. STEEL  STRUCTURE

4. SITE AREA   

5. SUPPORT, CLASHING, M.T.O, ADMIN.                           

 It has been  designed  for  working  on  a LAN  network  and  unlimited  user  connection. Users can  develop  the  project  in  case  of  many  team  work.  

CAESAR             

CAESAR  is  a famous  software  for  piping  analysis   works. At  this  software  engineers

can  model  the  complete  pipe  lines  with  full  details  include  following  items:

Pipe  material  includes  density  and  heat  expansion  coefficient. Support  type, Fixed  point, Heat  transfer  at  special  nodes, Fluid  properties, Rigidity  of  supports and many others.

After  modeling  of  lines  and  running  the  solver. It  prepares  the  stress analysis                     reports and  shows the  critical  point  on pipe  line  nodes.

STAAD PRO 2001

General purpose structural analysis and design system for onshore and offshore structures.

PLAXIS

PLAXIS is a finite element package specifically intended for the analysis of deformation and stability in geo-technical engineering projects. Geo-technical applications require advanced constitutive models for the simulation of the nonlinear and time-dependent behavior of soils. In addition, since soil is a multiphase material, special procedures are required to deal with hydrostatic and non-hydrostatic pore pressure in soil.

SAFE

SAFE is a reinforced concrete slab and foundation analysis. It also is used designing program, based on the finite element method.

ETABS

General purpose structural analysis and design for onshore and topside structures.

MATHCAD

Structural calculations for a range of standard processes anode design, ballasting calculations, joint fatigue analysis, G-Forces for floating structures etc.

SAP2000 Nonlinear

SAP2000 is a Static and Dynamic finite element analysis and design of structures program. SAP2000 represents the state-of-the-art in three-dimensional finite element technology for structural engineering. It provides a single user interface to create, modify, analysis, check and optimize the design of a structure. Graphical displays of results, include real-time animation of time history displacements, are easily produced.


Fabrication Facilities

ISOICO Oil and Gas Industries workshops  are well equipped with modern profile cutting machines, forming tools and shape equipment. To fabricate and test any kind of steel or concrete production, various rollers, welding equipment, stress relieving machines, mechanical, metallurgical  and constructional testing laboratories, paint shops are performed. Various range of over-head and mobile cranes, skidding and loading facilities enable us to lift, load, handle, carry and transport heavy items over 8000 Tones.

Capabilities Of Oil and Gas Yard
Management, Procurement and Engineering.
Full Structural Steel Fabrication.
Plate Girder Manufacturing.
Fabrication of Jacket Nodes.
Pipe Fabrication and Outfitting Facilities.
Electrical / Instrumentation Installation.
Mechanical Equipment Outfitting.
Machining Capability.
Material Handling Storage & Lifting.
Shot Blasting & Painting Service.
Post Weld Heat Treatment Facilities.
Full NDT & Mechanical Testing Facilities.
Yard Material Handling And Lifting Capability.


A network of strategic sub-contracting companies and well-experienced foreign
partners, will support the above.
 

Execution of projects are based on:
International Standards.
Proper Supervision and Project Control.
High quality and top management.
Equipped Yard with the modern machinery & equipment.
 

The new yard with the area of 50 Hectares is under construction in 2 phases:
• Phase 1 ; with the production capacity of 10,000 MT/year and load-out capacity of 8000 Tones is completed
• Phase 2 ; with the production capacity of 25,000 MT/year and load-out capacity of 12,000 Tones is under construction.
 

New Offshore Yard Workshops facilities:

 

Main Pre assembly workshop 100x50m with overhead cranes.

Pipe profiling for cutting and beveling of pipes (to 1000mm D) with Muller machine and one over-head crane
Length=30m Width=20m height=12m Area = 600 m2

Plate profiling for cutting and beveling of plates (to 100mm Th.) with CNC machine and over-head crane
Length=30m Width=20m height=12m Area = 600 m2

Piping spool manufacturing shop with 2 over-head cranes
Length=48m Width=40m height=12m Area = 1920 m2

Machining Shop for mechanical parts with machine tools and over-head crane
Length=40m Width=30m height=8m Area = 1200 m2

Covered Warehouses
Length=50m Width=40m height=12m Area = 2000 m2

Office Buildings (2000 square meter)
Length=36m Width=32m Floors=2 Area = 2000 m2

Restaurant (for a staff of 200)
Length=28m Width=28m Area = 850 m2

Open Area storage for raw material
Area = 120000 m2

Shot-blasting & painting area
Area = 8000 m2

Open Fabrication Area for final assembling and fabrication with 15 ton/m2 bearing capacity
Area = 50000m2

Load Out Quay Walls with 4000 ton and 8000 ton capacities.
Area = 3600 m2, 1250m2

2 Skid Ways with 120m, 200m length for 4000 ton and 8000 ton skidding
 

3 Guest Houses accepting 80 people
Area = 800m2

 

 

Capabilities Of Oil and Gas Yard
Management, Procurement and Engineering.
Full Structural Steel Fabrication.
Plate Girder Manufacturing.
Fabrication of Jacket Nodes.
Pipe Fabrication and Outfitting Facilities.
Electrical / Instrumentation Installation.
Mechanical Equipment Outfitting.
Machining Capability.
Material Handling Storage & Lifting.
Shot Blasting & Painting Service.
Post Weld Heat Treatment Facilities.
Full NDT & Mechanical Testing Facilities.
Yard Material Handling And Lifting Capability.


A network of strategic sub-contracting companies and well-experienced foreign
partners, will support the above.
 

Execution of projects are based on:
International Standards.
Proper Supervision and Project Control.
High quality and top management.
Equipped Yard with the modern machinery & equipment.
 

The new yard with the area of 50 Hectares is under construction in 2 phases:
• Phase 1 ; with the production capacity of 10,000 MT/year and load-out capacity of 8000 Tones is completed.
• Phase 2 ; with the production capacity of 25,000 MT/year and load-out capacity of 12,000 Tones is under construction.
 

New Offshore Yard Workshops facilities:

Main Pre assembly workshop 100x50m with overhead cranes.

 

Pipe profiling for cutting and beveling of pipes (to 1000mm D) with Muller machine and one over-head crane

Length=30m Width=20m height=12m Area = 600 m2

Plate profiling for cutting and beveling of plates (to 100mm Th.) with CNC machine and over-head crane

Length=30m Width=20m height=12m Area = 600 m2

Piping spool manufacturing shop with 2 over-head cranes

Length=48m Width=40m height=12m Area = 1920 m2

Machining Shop for mechanical parts with machine tools and over-head crane

Length=40m Width=30m height=8m Area = 1200 m2

Covered Warehouses

Length=50m Width=40m height=12m Area = 2000 m2

Office Buildings (2000 square meter)

Length=36m Width=32m Floors=2 Area = 2000 m2

Restaurant (for a staff of 200)

Length=28m Width=28m Area = 850 m2

Open Area storage for raw material

Area = 120000 m2

Shot-blasting & painting area

Area = 8000 m2

Open Fabrication Area for final assembling and fabrication with 15 ton/m2 bearing capacity

Area = 50000m2

Load Out Quay Walls with 4000 ton and 8000 ton capacities.

Area = 3600 m2, 1250m2

2 Skid Ways with 120m, 200m length for 4000 ton and 8000 ton skidding

 

3 Guest Houses accepting 80 people

Area = 800m2

 

Projects & References

SPP1 Jacket

South Parts Gas Field Development Project Phase 1

Project Summary:

  • Client: PETROPARS — Main contractor: IOEC

  • Sub Contractor: ISOICO (Oil & Gas Industries Group)

  • Fabrication Yard:Oil and Gas Industries group yard No. 2

  • Project Completion Duration: 9 months (2001-2002)

  • Weight: Around 5,500 tons.

Project Key Points:

  • Construction of heaviest Jacket for South Pars Development Project.

  • The whole project successfully carried out within 9 months. 

Project Description:

  • The project included Construction ) of a 6-leg Jacket (35mx36mx80m).

 

SPD4 Well-head Platform and ancillaries

South Parts Gas Field Development Project Phase 2 and 3

Project Summary:

  • Client: TOTAL FINA ELF—Main Contractor: NPCC

  • Sub Contractor: ISOICO (Oil & Gas Industries Group)

  • Fabrication Yard: Main Oil and Gas Industries group yard

  • Project Completion Duration: 20 Months (1999-2001)

  • Weight: Over 3,800 tons.

 Project Key Points:

Project Description:

  • The construction of SPD4 Well-head platform and its ancillaries including 4 complete 3 leg Jackets, 4 connection Bridges, 4 complete 3 leg Decks and 2 Flare Platforms, Main topside.

 

SPD6, SPD7 and SPD8 Jackets

South Parts Gas Field Development Project Phase 6, 7 and 8

Project Summary:

  • Client: PETROPARS—Main Contractor: ISOICO

  • Fabrication Yard: New Oil and Gas Industries group yard

  • Project Completion Duration: 16 Months (2002-2003)

  • Weight: Over 10,000 tons.

Project Key Points:

  • This Project is the first independent and complete EPCI Project carried out at the Oil and Gas Group yard which covers a 10,000 ton steel structure job completed in Nine months.

Project Description:

  • Complete EPCI work of 3 Jackets (34mx34m) coming with the fabricated piles along-with 3 temporary extraction Platforms.

 

QA & QC Policy

ISOICO Oil and Gas department has developed Quality, Safety and Environmental policies to realize its missions and visions in the form of following goals so that all managers and personnel comply with obligations towards their application. The goals are:

  • To satisfy clients and other commercial partners.

  • To increase the quality of works considering time and cost.

  • To decrease the impacts and environmental risks, caused by organization processes.

An integrated quality management system for the Oil and Gas Department has been designed and implemented according to ISO 9000:2000, ISO 14001-1996 & OHSAS 18001-1999.

The efficiency of this organization is continually improving. The objective of Oil and Gas group is to ensure a continuous improvement in the performance of their work.

To achieve this goal the required processes of the integrated quality management system has been identified through out the organization. These processes are divided into three parts: Main, Support and Management.

Main processes include, project management, planning, engineering, procurement, construction, load-out, transportation, installation and commissioning.

Supporting processes include that part of processes, which act as support services.

In respect of HSE, ISOICO believes it should provide a safe environment for personnel and subcontractors while trying to decrease the impacts and environmental risks, caused by organization processes.

 

Current Projects & Bids

1. Current Projects:

South Pars Phases 6, 7 and 8 onshore facilities:

Construction of 5000 tons of supporting structure for onshore plant of phases 6, 7 and 8 of South Pars Gas Field development Project.

Project Duration: 10 months

2. Bids participated:

South Pars Gas Field Development Phases 17 and 18:

Full EPCI Package for Offshore facilities comprising of Wellhead platform, Jackets, ancillaries and 200 km sub sea pipeline.

Reshadat Oilfield Development Project—EPCI Package:

Comprising 5 Platforms including 1 Production Platform, 1 Living quarter, 2 wellhead Platform and 1 flare Platform.

 

R&D Policy & Projects

F.P.S.O

Studying the Market demand and forecasting the future requirement of Persian Gulf region, ISOICO decided to obtain know how of Design and Fabrication of F.P.S.O technology and the other types of floating production units. So far ISOICO has performed the initial feasibly study and plans to carry out the engineering in order to convert old oil tankers to F.P.S.O. In this regard  ISOICO is arranging to joint and make contracts with reputable and well known world wide companies. We trust that ISOICO is capable to be a pioneer in F.P.S.O Designer/ Fabricator in the region .

Launch Barge

ISOICO has already built it’s own 10,000 ton launch barge to perform the necessary sea heavy lift operations. In order to develop the applications of the mentioned barge, a project is defined to equip the barge with the required equipment and a complete portable heavy duty crane to be designed and mounted on it. That will enable the barge to install all kind of topsides up to 6000 tons.

Heavy Load Handling

In order to fulfill the necessary Heavy Load Operations for Offshore & Shipbuilding industries, ISOICO decided to design and fabricate its own multipurpose Heavy load handling system. ISOICO has achieved knowledge of abnormal load Engineering and the fabrication designed equipment for the time being. ISOICO can handle all its heavy load jobs and aims to cover all the client’s heavy load handling project needs up to 6000 ton capacity, in near future.

 

Copyright 2000. Iran Shipbuilding & Offshore Industries Complex Company.